Eagle Group Blog

    Case Study: Reverse Engineering Cast Products on an Expedited Timeline

    Posted by Jeff Cook on 2018 Dec 11

    Cem-Tec, a manufacturer of steel light poles in business since 1974, approached Eagle Alloy, Inc. with an emergency order. Due to an unforeseen supply-chain issue, they needed to find a new foundry to manufacture one of their popular products. With orders in and customers waiting, the clock was already ticking.

    The following case study illustrates the steps Eagle Alloy followed to transfer casting of the product to our facility and to ensure that Cem-Tec had high-quality products ready for their customers as soon as possible.

    Read More

    Tags: Product Development, Development, Case Study, Eagle Alloy, Product Design

    Eagle Alloy Honored as Michigan Manufacturer of the Year

    Posted by Vikki Shonkwiler on 2018 Nov 15

    Originally published on MIMFG.org here

    The Michigan Manufacturers Association (MMA) is proud to announce Eagle Alloy of Muskegon has been selected as the 2018 recipient of the John G. Thodis Michigan Manufacturer of the Year Award. A prestigious honor since 1981, the award is named after MMA’s longest-serving president and honors the important, positive and tangible contributions individual manufacturers make to their employees, customers and communities. The Eagle Alloy team received the award during the 2018 MFG Excellence Awards on November 8 at the Kellogg Center in East Lansing.

    Read More

    Tags: Awards

    What Precision Machine Shops Do: Drilling

    Posted by Nik Seyferth on 2018 Nov 14

    Drilling is one of the most common techniques used in manufacturing to create holes. In contrast to other hole-making methods like boring, reaming and tapping, drilling is most often used to create holes in unbroken surfaces. In precision CNC machining, drilling can range in scope from simple, rough hole drilling to complex, multi-feature hole drilling.

    Read More

    Tags: What Precision Machine Shops Do, Eagle CNC, Processes, Machining

    Manufacturing Day 2018 at Eagle Alloy: Event Recap

    Posted by Jeff Cook on 2018 Oct 11

    Eagle Alloy was lively and bustling on Thursday, October 4th. That's no surprise: our Muskegon, MI campus is regularly buzzing through three shifts a day, five days a week. But this particular day brought in a larger crowd than usual: in celebration of Manufacturing Day 2018 we opened our campus to local schools and community representatives for a demonstration of modern metalcasting.

    The goal of Manufacturing Day is to inspire the next generation of manufacturers, and we wanted to support that goal any way we could. By inviting students to witness our work firsthand, we aimed to provide an introduction to modern metalcasting and manufacturing. After nearly 40 years in business, we understand the importance of letting young people know about the exciting potential of metalcasting careers.

    Read More

    Tags: Metalcasting, Manufacturing Day, Event, Community, Education

    Designing Cast Products: High-Tech Inspection for High-Quality Parts

    Posted by Nik Seyferth on 2018 Oct 2

    During the Eagle Group's product design process, sample runs of new cast products are subject to some of the most rigorous inspection processes available. The inspection methods we use prove to our customers that their parts will conform to specified tolerances and be free of defects. From magnetic particle inspection to laser scanning, we make sure that every new product passes a gamut of tests before it ships to the customer.

    The Eagle Group regularly makes use of robust inspection technology to discover and diagnose any flaws or defects present in metal parts. In some cases, we use these methods to reverse engineer an existing part brought to us with defects. In other cases, we've pinpointed flaws in the initial design that lead to downstream manufacturing challenges.

    Read More

    Tags: Product Development, Inspection, Metrology

    Designing Cast Products: 3D Modeling and Solidification Simulation Software

    Posted by Deb Pipoly on 2018 Sep 19

    The rise of CAD/CAM software largely defines the current era of manufacturing. While blueprints and dimensional charts are still widely used as reference guides, modern manufacturers rely on software to design prototypes and simulate casting processes. One of the first steps in the cast part development process is to create a 3D model. From there, engineers can improve the part shape, simulate a variety of casting processes and materials, and troubleshoot difficult manufacturing scenarios.

    When done right, CAD/CAM software enables foundries to solve all the problems of casting in the virtual world, before pouring any metal. The results are cost savings for the customer, time savings for everyone, and reduction of overall waste.

    Read More

    Tags: Product Development, Inspection, Capabilities, Development, Product Design, Technology, CAD/CAM

    How Eagle Alloy's Handheld Laser Scanner Leads to Better Cast Products

    Posted by Jeff Cook on 2018 Sep 6

    Product development processes vary widely from foundry to foundry. The Eagle Group's Product Development blog series aims to highlight practices used by leading foundries that prioritize quality in every part they produce.

    One product development practice that sets Eagle Alloy apart from other shell molding foundries is their use of a handheld laser scanner for inspection and dimensional reporting. This technology greatly improves the accuracy of dimensional reports, and makes it easier for customers to verify that new parts meet their requirements.

    Read More

    Tags: Inspection, Product Development, Technology, Development, Product Design, Metrology

    Designing Cast Products: Starting the APQP Process with the Right Questions

    Posted by Jeff Cook on 2018 Aug 29

    APQP, or "Advanced Product Quality Planning," is a product-design process developed by automakers in the 1980s. Since then, a large number of businesses have adopted APQP for the product development stage.

    A major portion of APQP is devoted to planning the production process, and making the right design decisions at an early enough stage to prevent expensive corrections later. When APQP is carried out correctly, it's a comprehensive and complete process. The foundry will engage the customer on multiple levels to learn everything they can know about the product, its end use and its working environment before finalizing design.

    Read More

    Tags: Product Development, Development, Product Design, APQP

    5 Product Design Steps Your Cast Product Supplier Should Follow

    Posted by AJ Menefee on 2018 Aug 22

    One major factor that sets leading foundries apart from the rest is the product design process. Foundries that follow these five steps are much more likely to produce quality cast parts that function as expected, with low rates of returns and defects. They also frequently delight customers with innovative design suggestions and efficient processes that lead to better parts, lower costs and higher quality.

    In the 1980s and 90s, product design procedures were so varied that major American automakers created a set of standard guidelines for their suppliers to follow. These manuals led to the modern practice of "Advanced Product Quality Planning," or APQP.

    Read More

    Tags: APQP, Product Design, Development, Product Development

    Getting Started with the Eagle Group: What You Need to Know

    Posted by Vikki Shonkwiler on 2018 Aug 16

    The Eagle Group is comprised of four companies: a shell molding foundry, an aluminum casting foundry, an investment casting foundry and a CNC machine house. Together, we're able to manufacture a broad range of metal products from concept to completion.

    If you're looking for a new supplier for your raw or machined cast products, the Eagle Group could be the perfect fit. We pride ourselves on customer satisfaction, continuous improvement and outstanding work during all phases of the production process.

    Read More

    Tags: Product Design, Development, Manufacturing, Metalcasting, Capabilities, Product Development

    Subscribe to Email Updates

    Eagle Group Blog

    Get to know our companies, and learn about the metalcasting/machining industry, by reading the Eagle Group Blog.

    What you'll find on the Eagle Group Blog:

    • Useful resources
    • Interesting updates
    • Industry News
    • Upcoming Events

      Follow The Eagle Group