Eagle Group Blog | Jeff Cook

    Jeff Cook

    Jeff Cook
    Jeff Cook is Chief Sales and Marketing Officer for Eagle Alloy in Muskegon, MI. While enlisted in the Marine Corps Reserves, he began working at Eagle Alloy in 1986 as a snag grinder on 3rd shift after his father told him to “Get a job!” Jeff is past President of the American Foundry Society. His passions include educating young people on the careers and advancement available in the metalcasting industry.

    Recent Posts

    5 Mistakes Companies Make When Choosing a New Metal Casting Supplier

    Posted by Jeff Cook on 2018 Apr 17

    Whether you're bringing a new product to market, improving on an old design or entering the world of metal manufacturing for the first time, you'll need to find the right foundry for the job. Choosing a metal casting supplier can be a daunting task, and not everyone makes the right choice the first time.

    These five mistakes companies make when choosing a new metal casting supplier can lead to expensive fixes, defective products, overpriced castings, logistical headaches and customer service nightmares. Read on to find out what NOT to do when choosing a new foundry.

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    Tags: Metalcasting, Supply chain, Suppliers

    Case Study: Lean Manufacturing at Eagle Alloy

    Posted by Jeff Cook on 2018 Mar 27

    Eagle Alloy, Inc. was founded in 1979 and quickly grew from a short-run facility to a medium-to-high-production steel foundry. Despite the company’s success, its founders were not satisfied with the status quo. Having heard of developments in lean manufacturing, they decided to implement these tools in hopes of achieving greater efficiency, stability and quality throughout the production process.

    5S: The Beginning

    As with many production facilities beginning to experiment with lean manufacturing, Eagle Alloy started with 5S. 5S is easy to adapt to just about any environment, and the key to lean is customization. Every lean tool must be adapted to the particular type of production, to the size of the company and to the facility's space.

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    Tags: Lean Manufacturing, Eagle Alloy, Case Study

    5 Lean Manufacturing Tools You Should Already Be Using

    Posted by Jeff Cook on 2018 Feb 7

    Lean Manufacturing principles encourage maximum efficiency for just about any production facility. Lean Manufacturing is also more of a necessity than ever, with cutthroat competition across the manufacturing industry forcing all players to up their efficiency levels.

    If you're worried that your company isn't lean enough, take a look at these five tools from the Lean Manufacturing playbook.

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    Tags: Lean Manufacturing, Manufacturing, Efficiency, Productivity

    What Is Lean Manufacturing?

    Posted by Jeff Cook on 2018 Jan 24

    Lean manufacturing helps manufacturers improve efficiency by eliminating waste in the production process, but what exactly is lean manufacturing? Is it a product, a procedure, a religion?

    None of the above. Lean manufacturing is an adaptable set of “tools” that can be applied to any system of manufacturing–whether that system produces spring coils, jet engines or blog posts. It starts with identifying waste in a production process, and then focuses on eliminating that waste bit by bit until production is as streamlined and efficient as possible.

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    Tags: Lean Manufacturing, Manufacturing, Efficiency

    Understanding Your Supply Chain

    Posted by Jeff Cook on 2017 Dec 19


    Supply Chain Management (SCM) is becoming more and more important in the manufacturing industry. Businesses around the world are taking a more active approach to supply chain management, resulting in smoother process integration, higher profits and more transparency.

    Your supply chain is much more than just where your business sources raw materials, parts or other inputs. It's a long list of interactions, starting before raw material is even removed from the ground, and ending only when the end customer has a product in hand.

    If your business is ignoring the supply chain, you could be left in the dark when it comes to supply chain disruptions, leading to unexpected losses.

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    Tags: Manufacturing, Supply chain, supply chain management

    How Shell Molding Compares to Other MetalCasting Methods

    Posted by Jeff Cook on 2017 Nov 27

    The shell mold process is unique and exhibits many advantages over other metal casting processes, but many people don’t fully understand its benefits.

    In this installment of the Introduction to Shell Molding blog series, we will compare and contrast the shell mold process with investment casting and greensand casting methods.  It is important to keep in mind that all processes have their own appropriate applications. 

    Based on your part's needs in terms of tolerances, production volume and surface finish, any one of these processes could be the ideal match.

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    Tags: Shell Molding, Metalcasting, Processes, Introduction to Shell Molding

    How Shell Molding Works: Step-By-Step Overview

    Posted by Jeff Cook on 2017 Sep 25

    We've already covered the history of shell molding, as well as a list of need-to-know terminology, so now it's time to start exploring how shell molding works. Keep in mind that this post presents a brief overview. We'll describe each step in more detail as we move along in the Introduction to Shell Molding blog series.

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    Tags: Shell Molding, Metalcasting, Processes, Eagle Alloy, Introduction to Shell Molding

    Shell Mold Casting: Glossary of Terms

    Posted by Jeff Cook on 2017 Sep 21

    If you're familiar with metalcasting processes, you probably already know a lot of these words. Feel free to skip to the next post if you're feeling confident. But if you ask me, the same credo that applies to metal casting applies to learning about metal casting: "Better safe than sorry."

    On the other hand, if you're knee-deep in casting terminology and can't seem to tell your risers from your ejector pins, this is the post for you. Read on for a primer on the terms and ideas involved in shell mold casting. We'll cover all of these concepts in more detail in later posts from the Introduction to Shell Molding series. Or, click below to download our printable Shell Mold Process Whitepaper.

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    Tags: Shell Molding, Metalcasting, Processes, Eagle Alloy, Glossary, Introduction to Shell Molding

    What is Shell Molding?

    Posted by Jeff Cook on 2017 Sep 19

    In this blog series, Introduction to Shell Molding, we’ll tell you everything you need to know about shell mold casting, from history to process and beyond. Whether you’re a student, a manufacturing professional, or just curious, this blog series will answer that burning question: What is shell molding?

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    Tags: Shell Molding, Metalcasting, Processes, Eagle Alloy, Introduction to Shell Molding

    Learn the shell molding process today!

    Posted by Jeff Cook on 2017 May 25

    Interested in learning all of the details of the shell molding process? If so, this whitepaper is for you!

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    Tags: Shell Molding, Metalcasting

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