Eagle Group Blog | Nik Seyferth

    Nik Seyferth

    Nik Seyferth
    Nik is Sales Manager at Eagle CNC Technologies in Muskegon, MI.

    Recent Posts

    What Precision Machine Shops Do: Boring

    Posted by Nik Seyferth on 2019 Jan 30

    Boring may not sound like a very exciting topic, but don't let names deceive you: boring is one of the most widely used techniques in machining, and one of the most reliable ways to finish holes.

    Boring is the process of enlarging and finishing pre-existing holes. The holes might have been cast, drilled or otherwise formed to a rough state, but boring is often the best technique to provide the accuracy and repeatability expected of CNC machined parts.

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    Tags: Machining, CNC Machining, Eagle CNC, What Precision Machine Shops Do

    What Precision Machine Shops Do: Drilling

    Posted by Nik Seyferth on 2018 Nov 14

    Drilling is one of the most common techniques used in manufacturing to create holes. In contrast to other hole-making methods like boring, reaming and tapping, drilling is most often used to create holes in unbroken surfaces. In precision CNC machining, drilling can range in scope from simple, rough hole drilling to complex, multi-feature hole drilling.

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    Tags: Processes, Machining, Eagle CNC, What Precision Machine Shops Do

    Designing Cast Products: High-Tech Inspection for High-Quality Parts

    Posted by Nik Seyferth on 2018 Oct 2

    During the Eagle Group's product design process, sample runs of new cast products are subject to some of the most rigorous inspection processes available. The inspection methods we use prove to our customers that their parts will conform to specified tolerances and be free of defects. From magnetic particle inspection to laser scanning, we make sure that every new product passes a gamut of tests before it ships to the customer.

    The Eagle Group regularly makes use of robust inspection technology to discover and diagnose any flaws or defects present in metal parts. In some cases, we use these methods to reverse engineer an existing part brought to us with defects. In other cases, we've pinpointed flaws in the initial design that lead to downstream manufacturing challenges.

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    Tags: Metrology, Inspection, Product Development

    What Precision Machine Shops Do: Milling

    Posted by Nik Seyferth on 2018 Jul 18

    Milling is one of the most common processes in CNC machining, most likely because it is so versatile. Using a single tool, machine shops can create nearly limitless shapes on the surface of a workpiece. Milling can completely transform a piece of metal stock into a finished part of nearly any complexity.

    The milling process in CNC machining consists of removing material with a rotating cutting tool. Unlike turning, the workpiece does not need to rotate in milling operations. In some cases, the workpiece will move linearly against a cutting tool; in other cases, the workpiece will remain stationary while the cutting tool moves. 

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    Tags: Processes, Machining, CNC Machining, Eagle CNC, Milling, What Precision Machine Shops Do

    What Precision Machine Shops Do: Turning

    Posted by Nik Seyferth on 2018 May 16

    Turning has been practiced by machinists for centuries on many different materials. Originally, turning acted on wood to create complex, cylindrical designs for use in tools, handles, furniture. Today, turning is a vital part of the metal manufacturing process, and a major technique used by precision CNC machine shops in the United States and around the globe.

    Turning is the process of rotating a workpiece and bringing it into contact with a cutting tool. As the workpiece turns, the rotating motion forces the cutting tool to strip away material. The cutting tool itself can move linearly, either parallel or perpendicular to the axis of the spinning workpiece. Cuts made in turning, and the resulting shape of the workpiece, are determined by the motion and shape of the cutting tool.

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    Tags: Processes, Machining, CNC Machining, Eagle CNC, Turning, Lathe, What Precision Machine Shops Do

    What Precision Machine Shops Do: Introduction

    Posted by Nik Seyferth on 2018 May 15

    Our new blog series What Precision Machine Shops Do focuses on the processes, equipment and knowledge involved in modern machining. We'll take a close look at key metal removal techniques like milling, turning, facing, boring and tapping, along with the many products and parts that work as a result of these processes.

    For the most part, we'll be discussing CNC machining, or Computer Numerical Control machining. For a brief introduction to CNC, explaining how it developed and how it differs from non-CNC machining, check out our "Introduction to CNC Machining" blog post.

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    Tags: Machining, CNC Machining, Eagle CNC, What Precision Machine Shops Do

    Introduction to CNC Machining

    Posted by Nik Seyferth on 2018 Apr 6

    CNC Machining is often the last step in metal manufacturing, or sometimes the only process involved. Compared to other metalworking techniques, CNC machining is capable of meeting the tightest tolerances, and producing the most accurate, precise products over and over again.

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    Tags: Machining, CNC Machining, Eagle CNC

    CNC Metrology: What Can a CMM Measure?

    Posted by Nik Seyferth on 2018 Mar 7

    Coordinate Measuring Machines, known more often as CMMs, are a staple of industrial metrology. Of the thousands of variations of CMMs, you're likely to encounter at least one version in every manufacturing quality control department. You might not recognize it at first because CMMs can look like, well, pretty much anything–but in any form, these hard-working machines allow manufacturers to accurately measure a long list of product characteristics.

    Sure, manufacturers could still measure their products the old fashioned way–with a good set of calipers and a lot of trigonometry–but in today's competitive environment, we need to take measurements in minutes, not days. We also require superior accuracy, sometimes down to .00005".

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    Tags: CNC Machining, Metrology

    Measuring Standards: From Pharaohs' Forearms to the Speed of Light

    Posted by Nik Seyferth on 2018 Jan 16

     

    Modern manufacturing wouldn't be possible without rigorous standards of measurement, along with sophisticated tools and techniques to help us measure tools, workpieces and finished products.

    CNC machining is a prime example of the practical uses of modern measuring, or metrology. In metal-based manufacturing, CNC machining is often the last process before a part is delivered. Without incredibly accurate and precise ways to measure and cut, many of the metal products we take for granted would be impossible to produce.

    The history of measurement is the story of how human civilization strove to find new ways to measure accurately, and it all leads up to modern metrology.

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    Tags: Machining, CNC Machining, Metrology, History

    9 Ways to Improve Manufacturing Efficiency

    Posted by Nik Seyferth on 2017 Dec 12

    Efficiency is good for any business. It doesn’t matter if your company is manufacturing or service oriented. Greater process efficiency always offers a wide range of benefits over "business as usual."

    On a broad level, manufacturing more efficiently can help cut costs, improve throughput and reduce environmental impact.  All of these general benefits lead to additional benefits down the road, from increased sales and quality to improved company image.

    Read on for 9 ideas to improve manufacturing efficiency.

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    Tags: Lean Manufacturing, Processes, Manufacturing, Efficiency

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